Manufacturing Process

  • 1

    Yarn

    Wool is either imported or is bought from nearby markets and is carefully sorted to pick out unwanted particles. Wool often carries dust, grease which is removed by washing it thoroughly and is then sun dried for two-three days.
  • 2

    Spinning

    Spinning involves two steps Carding and Spinning- Carding is sometimes done by hand with help of carding brush or on carding rollers run by hand. The carded wool is spun into yarn by using a charkha or a spinning wheel.
  • 3

    Dyeing

    These dyes have a high degree of fastness. Depending on the weather, the dyed yarn has to be dried in the sunlight for one to three days. Pot dyeing and vegetable (natural) dyeing are still being used by some manufacturers.
  • 4

    Designing

    When speaking about patterns and carpet manufacturing these are often divided into three categories; curvilinear, geometric, and figural patterns. There are many frequent named patterns, we will mention a few of the most common ones.